Yadda Ake Zaɓan Injin Ƙaƙwalwar Ƙaƙwalwar Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙira don Ƙirƙirar Ƙirƙirar Injin Silinda da Gyara
Inji Silinda Honing Inji Siyan Jagorar Jagora
Injin Silinda yana ɗaya daga cikin aikace-aikacen da ake buƙata a daidaitaccen sarrafa rami na ciki.
Ko don:
• Kera injin mai
• samar da injin dizal
• Masana'antar babura
• Sake sarrafa injin
• Gyaran toshe Silinda
Ƙarshen ƙayyadaddun ƙayyadaddun ƙira ya ƙayyade:
• Ayyukan matsawa inji
• Cin mai
• Ingantaccen mai
• Rashin gogayya
• Rayuwar sabis
Tsarin honing shine matakin ƙarshe na ƙarshe bayan m ko niƙa.
Dole ne injin honing mai dacewa da injin silinda ya cimma fiye da sarrafa diamita mai sauƙi. Yana buƙatar ƙirƙirar daidaitaccen tsarin saman ciki, gami da:
• Stable bore geometry
• Sarrafa giciye -kusurwar ƙyanƙyashe
• Rashin daidaituwar yanayi
• Amintaccen tsari maimaitawa
A Liruite, muna haɓaka injunan honing na CNC don silinda na hydraulic, tubalan injin silinda, abubuwan haɗin sararin samaniya da ainihin bututu. Mu Silinda honing mafita hada CNC aiwatar iko, atomatik dutse diyya da musamman kayan aiki tsarin saduwa daban-daban engine masana'antu bukatun.
Me yasa Honing Cylinder Honing yake da mahimmanci?
Bore Silinda shine saman aiki tsakanin:
• Zoben fistan
• Layin Silinda
• Man inji
Yayin aikin injin, bangon Silinda yana dandana:
• Babban zafin jiki
• Konewar matsa lamba
• Ci gaba da rikici
• Maimaita motsin piston
Idan ingancin silinda ba shi da ƙarfi, matsaloli na iya faruwa:
• Yawan cin mai
• Rashin rufewa mara kyau
• Rage ƙarfin injin
• Ƙara yawan hayaki
• Takaitaccen rayuwar injin
Honing yana haifar da ƙirar ƙyanƙyashe ƙyanƙyashe - akan saman silinda.
Wannan tsari yana taimakawa:
• Ajiye man mai
• Rage gogayya
• Inganta zoben piston da ke gudana -in
• Tsayar da tsayayyen matsawa
Ga masu kera injin, honing ba kawai tsari ne na gamawa ba. Yana da alaƙa kai tsaye da aikin injin da aminci.
Babban Aikace-aikacen Injin Silinda Honing Machine
Aikace-aikace 1: Samar da Injin Silinda Block Production
Injunan man fetur yawanci suna buƙatar samar da girma mai girma{0} tare da daidaiton girma.
Aikace-aikace na yau da kullun:
• Injin motocin fasinja
• Kananan injunan masana'antu
• Injin janareta
Abubuwan buƙatu na yau da kullun:
| Siga | Rage |
|---|---|
| Diamita na Bore | 30mm-150mm |
| Tsawon bugun jini | 70mm-300mm |
| Ƙarfin Ƙarfafawa | 0.5t–2t |
| Kayan abu | Bakin ƙarfe / aluminum gami da lilin |
Bukatun samarwa:
• Babban maimaitawa
• Gajeren zagayowar inji
• Kula da tsari ta atomatik
Don samar da taro, injunan honing na CNC suna taimakawa rage dogaro da ƙwarewar mai aiki da kuma kula da daidaiton ƙarancin silinda.
Aikace-aikace 2: Dizal Engine Silinda Honing
Injunan dizal yawanci suna da girman silinda mafi girma da nauyin injina mafi girma.
Aikace-aikace:
• Injin manyan motoci
• Injin ruwa
• Injin injunan gine-gine
• Injin diesel na masana'antu
Abubuwan buƙatu na yau da kullun:
| Siga | Rage |
|---|---|
| Diamita na Bore | 30mm-950mm |
| Tsawon bugun jini | 500mm-4500mm |
| Ƙarfin Ƙarfafawa | 0.5t–20t |
| Kayan abu | Simintin ƙarfe / kayan gami |
Dizal Silinda honing yana buƙatar:
• Maɗaukakin ƙarfi
• Ƙarfafa kayan aikin honing
• Mafi kyawun tacewa
• matsa lamba yankan
Na'urorin honing na Liruite Silinda an ƙera su ne don ingantattun injinan ramukan ciki na Silinda kuma suna iya samar da ingantaccen daidaiton geometric da ƙananan sifofi{1} bayan sarrafawa.
Aikace-aikace 3: Samar da Silinda Injin Babura
Injin babur na buƙatar:
• Babban haɓakar samarwa
• Ƙaramin mafita na inji
• Tsayayyar ƙanƙara daidaito
Mahimman sigogi:
| Siga | Rage |
|---|---|
| Diamita na Bore | 30mm-150mm |
| Tsawon bugun jini | 70mm-300mm |
| Ƙarfin Ƙarfafawa | 0.5t–2t |
Ga masu kera injin babur, mahimman buƙatun sune:
• Saurin lodi da saukewa
• gajeren lokacin zagayowar
• Ƙirar ƙasa mai daidaituwa
Aikace-aikace 4: Gyara Inji da Gyara
Masana'antar gyaran injin suna amfani da injin honing don:
• Maido da Silinda
• Gyaran gunji
• Sanya diyya
Abokan ciniki na yau da kullun:
• Shagunan gyaran injin
• OEM tabbatarwa shuke-shuke
• Kamfanonin gyaran kayan aiki masu nauyi
Injin yana buƙatar sassauci saboda injuna daban-daban na iya samun:
• Daban-daban diamita na bugu
• Kayan aiki daban-daban
• Tsawon Silinda daban-daban
Abubuwan Zabin Injin Silinda Honing Machine
1. Zaɓin Rage Diamita
La'akari na farko shine girman guntun Silinda.
Liruite Silinda honing inji kewayon fasaha:
| Model Series | Kewayen sarrafawa |
|---|---|
| Tsarin Ma'auni na QWH | Φ30mm-Φ450mm |
| QWH{0}Z Series | Φ30mm-Φ1600mm na musamman |
Don aikace-aikacen injin:
Ƙananan Injin
An ba da shawarar:
Φ30mm-Φ150mm
Aikace-aikace:
• Injin babura
• Kananan injinan mai
Injin Matsakaici
An ba da shawarar:
Φ100mm-Φ300mm
Aikace-aikace:
• Injin mota
• Injin masana'antu
Babban Injin Diesel
An ba da shawarar:
Φ300mm-Φ950mm+
Aikace-aikace:
• Injin ruwa
• Injin kayan aiki masu nauyi
Zaɓin madaidaicin kewayo yana hana:
Ƙayyadadden kayan aiki
• Rage aikin injina
• Ƙuntataccen samarwa na gaba
Zaɓin Tsawon bugun jini
Zurfin Silinda yana rinjayar tsarin injin.
Liruite Silinda honing inji samar da:
| Samfura | Tsawon bugun jini | Kewayen sarrafawa |
|---|---|---|
| QWH-2000 | 2000mm | Φ30-Φ450mm |
| QWH-3000 | 3000mm | Φ30-Φ450mm |
| QWH-5000 | 5000mm | Φ30-Φ450mm |
| QWH-8000 | 8000mm | Φ30-Φ450mm |
| QWH-10000 | 10000mm | Φ30-Φ450mm |
Don manyan aikace-aikacen silinda:
| Samfura | Tsawon bugun jini | Bore Range |
|---|---|---|
| QWH-5000Z | 5000mm | Φ30-Φ1600mm |
| QWH-8000Z | 8000mm | Φ30-Φ1600mm |
| QWH-10000Z | 10000mm | Φ30-Φ1600mm |
Kodayake tubalan injin yawanci basa buƙatar injunan bugun bugun jini, dizal da aikace-aikacen injin masana'antu na iya buƙatar ƙarfin bugun jini.
Machining Daidaiton Bukatun
Injin silinda honing yafi maida hankali akan:
Daidaitaccen Diamita
Bukatu na yau da kullun:
H6-H8
Tashin Lafiya
Bukatu na yau da kullun:
0.2-Ra0.4μm
Zagaye
Bukatu na yau da kullun:
0.02mm-0.04mm
Liruite cylinder honing inji iya cimma:
• Daidaiton girman: H6-H8
• Tashin hankali: Ra0.2-Ra0.4
• Tsayayyen daidaito na geometric bayan honing
Don manyan injunan ayyuka-, abokan ciniki na iya buƙatar sarrafa tsari ta hanyar:
• Inganta kayan aiki
• Daidaita siga mai girma
• Diyya ta atomatik
Zabin Tsarin Spindle
Tsarin spindle yana ƙayyade:
• Gudun girma
• Yanke kwanciyar hankali
• ingancin saman
Liruite Silinda honing inji sandal sanyi:
| Abu | Ƙayyadaddun bayanai |
|---|---|
| Motar Spindle | 5.5kW |
| Gudun Gudun Gudun | 17-180 rpm |
| Sarrafa Gudu | daidaitawa mara mataki |
Tsarin spindle yana amfani da:
• Madaidaicin akwatin gear
• Babban madaidaicin bearings
• Ingantaccen tsarin watsawa
Manufar ita ce kiyaye jujjuyawar jujjuyawar yayin ci gaba da mashin ɗin.
Tsarin Ciyarwa ta atomatik
Tsarin fadada dutsen honing yana sarrafa:
• Cire kayan abu
• Girman gundura
• Diyya na kayan aiki
Injin honing na gargajiya na buƙatar daidaitawa da hannu.
Don samar da injin, wannan yana haifar da rashin daidaituwa.
Liruite CNC honing inji suna amfani da:
• Motar Servo
• Mai rage masu jituwa
• Tsarin hanzari na duniya
• Tsarin diyya na dutse ta atomatik
Ƙaddamar ciyarwa:
0.001mm
Amfani:
• Tsayayyen Silinda diamita
• Rage tasirin mai aiki
• Tsawon rayuwar sabis na kayan aiki
CNC Control System Selection
Samar da injin na zamani yana buƙatar sarrafa dijital.
Tsarin honing na Liruite CNC ya haɗa da:
15-inch Touch Screen Interface
Ayyuka:
Shigar da siga
• Sa ido kan tsari
• Aikin hannu
• Nunin ƙararrawa
Gudanar da Siga mai hankali
Tsarin zai iya sarrafa:
• Gudun juzu'i
• Gudun bugun jini
Yawan ciyarwa
• Lokacin girma
Gyaran Geometry ta atomatik
Tsarin zai iya gano:
• Bore manyan maki
• Ƙananan maki
• Ragewar cylindricity
kuma ta atomatik aiwatar da ayyukan gyarawa.
Tsarin sanyaya da tacewa
Silinda honing yana haifar da:
• Honing sludge
• Barbashi masu lalata
• Karfe barbashi
Rashin tacewa na iya lalacewa:
• Ƙarshen saman
• Rayuwar kayan aiki
• Bore daidaito
Tsarin tacewa Liruite ya haɗa da:
| Abu | Ƙayyadaddun bayanai |
|---|---|
| Nau'in Tacewa | Uku - tacewa |
| Magnetic Separator | Kunshe |
| Ƙarfin tacewa | >50L/min |
| Karfin Tankin Mai | 300L–1000L |
Na zaɓi:
• Tafiyar takarda
• Mai sanyaya mai
• Tsarin kula da yanayin zafi
Zaɓin Tsarin Tsara
Tubalan injin silinda na buƙatar tsayayyen matsayi.
Abubuwan da ake buƙata:
• Madaidaicin matsayi
• Saurin lodi
• Tsage-tsafe
Liruite yana samar da:
• Kayan aikin hannu
• Matsalolin huhu
• Maganganun lodi ta atomatik
Daidaitaccen kewayon daidaitawa:
50mm-620mm
Don layukan samar da injin, ana iya haɗa kayan aiki na musamman.
Injin Silinda Honing Injin Siyan Abubuwan Dubawa
Kafin siyan, abokan ciniki yakamata su tabbatar:
Bayanin Injin
Nau'in inji
Silinda kayan
Buga diamita
Zurfin Silinda
Yawan samarwa
Bukatun inji
Rashin haƙuri
Ƙunƙarar saman
Ketare{0}} buƙatun ƙyanƙyashe
Lokacin zagayowar
Kanfigareshan Inji
CNC tsarin
Abincin Servo
Kayan aikin karramawa
Tsarin sanyaya
Matsayin atomatik
Me yasa Zabi Injin Silinda Honing Injin Liruite?
Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararru
Liruite yana mai da hankali kan:
• CNC a kwance honing inji
• Injin honing Silinda
• Maganin honing na hydraulic
• Kayan aikin honing na musamman
Cikakken Ƙarfin Fasaha
Liruite yana samar da:
• Tsarin injin
• Honing kayan aiki matching
• Ci gaban tsari
• Tallafin shigarwa
• Bayan - sabis na tallace-tallace
Kamfanin ya tara fiye da shekaru 15 na binciken injin honing da ƙwarewar masana'antu.
Maganganun Injiniya na Musamman
Injuna daban-daban suna buƙatar mafita daban-daban.
Liruite yana kimantawa:
• Girman Silinda
• Halayen kayan abu
• Girman samarwa
• Daidaiton buƙatun
Sa'an nan yana ba da saitunan da suka dace ciki har da:
• Zaɓin samfurin inji
• Honing shugaban zane
• Maganin daidaitawa
• Haɗin kai ta atomatik
Kammalawa
Zaɓin injin ƙwanƙwasa injin silinda yana buƙatar kimantawa da kyau na:
• Kewayo mara nauyi
• Iyawar bugun jini
• Daidaiton buƙatun
• Tsarin kayan aiki na Honing
• CNC ikon sarrafawa
• Ayyukan tacewa mai sanyaya
Don injunan mai, injunan dizal, injunan babur da aikace-aikacen sake ƙera injin, Liruite yana ba da mafita na honing CNC wanda aka ƙera don ingantaccen ingancin silinda da ingantaccen samarwa.
Daga ƙananan injin silinda zuwa manyan abubuwan haɗin dizal na masana'antu, Liruite yana mai da hankali kan isar da ingantattun kayan aikin honing waɗanda ke tallafawa masana'antun don cimma daidaiton sakamakon injina da aikin samar da dogon lokaci{{0}.
